Product Overview
This all-in-one automatic production line integrates bottle washing, quantitative filling and servo capping. It is tailored for viscous liquids like sauces, jam and syrup, enabling one-stop automated bottling to reduce labor costs and boost productivity.Made of food-grade 304 stainless steel, the machine is easy to clean and meets food safety standards. Equipped with international brand components, Mitsubishi PLC and English touch screen, it supports real-time monitoring, fault prompts and stable long-term continuous operation.
Core Advantages
1.Integrated modular design: Three core stations run synchronously on one conveyor. Independent modular structure allows convenient daily maintenance without full-line shutdown.
2.High-precision anti-drip filling: Adopts piston quantitative filling with anti-leak nozzles. The no-bottle no-filling function reduces waste. Synchronous tracking filling delivers fast speed and high metering accuracy for viscous materials.
3.Strong versatility: Adjustable clamps, conveyor speed and capping torque support quick switching of bottle sizes and product SKUs for diverse production needs.
4.Stable & durable performance: Configured with Siemens, KEYENCE, AirTAC and other premium parts to lower failure rates and extend equipment service life.
5.Intelligent operation: Visual touch screen with automatic fault alarms simplifies operation and lowers operator learning costs.
Core Module Introduction
1.Automatic Bottle Washing Unit
Features stainless steel flip washing and anti-scratch silicone clamps. Bottles are automatically inverted and cleaned by high-pressure circulating water to thoroughly remove internal impurities and meet hygiene requirements.
2.Viscous Liquid Piston Filling Unit
Customizable piston cylinders fit various filling volumes. The smooth internal structure prevents blockages, suitable for particle-containing thick sauces. Tracking filling structure effectively improves production efficiency.
3.Servo Capping Unit
Servo-driven capping heads with adjustable torque prevent loose capping and bottle damage. Built-in photoelectric sensors enable automatic induction stop, compatible with most standard bottle types.
Application Scope
Ideal for condiments, fruit puree and jam, as well as thick liquids including edible oil, honey and beverage syrup.
Customization & Service Support
We customize conveyor length, filling heads, production capacity and line layout based on customers’ workshop conditions and production requirements.Complete installation guidance, operator training and long-term after-sales service are provided.
Q2: What are the three main machines of this production line?
A2: Automatic bottle washing machine, tracking piston filling machine and servo double-head capping machine.
Q3: Is the filling volume adjustable? Can I customize it?
A3: Yes. Piston cylinders can be customized to match your target filling range, and volume can be adjusted digitally on the touch screen.
Q4: Will liquid drip during filling?
A4: No. Each filling nozzle is equipped with an anti-drip device. The no-bottle no-filling function also avoids raw material waste.
Q5: Can this line fit different sizes of bottles?
A5: Yes. Clamping belts and capping torque are adjustable, supporting fast switching between multiple bottle specifications.
Q6: Can I customize the whole production line layout?
A6: Absolutely. We adjust conveyor length, filling heads, production speed and line layout to fit your factory space and output requirements.
Q7: What after-sales support can you provide?
A7: We supply machine installation guidance, free operator training and lifelong spare parts supply.
Q8: Is the machine easy to clean and maintain?
A8: All product contact parts are food-grade 304 stainless steel with smooth surfaces, easy to disassemble, rinse and sanitize.
