Product Overview
This servo-driven single-head piston filler is designed for high-viscosity fluids and particle-containing materials, such as chili sauce, honey, jam and nut pastes. Fitted with world-renowned brand components, this automatic filling machine runs stably with precise filling volume and zero drip. It helps food factories cut labor costs, reduce material waste and boost overall production efficiency perfectly for small and medium batch production.
Core Advantages
1.Anti-drip & Anti-blockage Design: Custom filling head avoids nozzle clogging for chunky materials; zero-drip output keeps bottles clean and cuts raw material waste.
2.High Precision Piston Metering: Equipped with high-performance piston pump, adaptable to viscosity up to 1,000,000 cP. Filling accuracy reaches ±1% for consistent batch filling volume.
3.Servo Intelligent Control: Matched with Siemens PLC and touch screen, the servo lifting system supports fast parameter adjustment with easy operation without professional training.
4.Premium Brand Components: Adopts original SIEMENS, XINJE, AIRTAC and OMRON parts, ensuring low failure rate, long service life and low maintenance cost.
5.Food-grade Sanitary Design: All material contact parts use 304 stainless steel, meeting CE certification and global food safety standards.
6.Strong Customization & Compatibility: Fits various glass bottles and jars. Custom filling range, bottle size and voltage are available to match your production line.
Application Scope
Widely used in automatic filling processes of food processing industries:
1.Condiments: chili sauce, garlic sauce, tomato sauce, salad dressing
2.Sweet products: honey, syrup, fruit jam
3.Nut pastes: peanut butter, sesame paste and other thick pastes
After-sales Service & Support
1.One year full machine warranty plus lifetime free online technical support
2.Free product filling test with official test videos provided
3.Remote debugging and overseas on-site installation services available
4.Customized machine solutions based on your actual production demands
FAQ
Q: What types of liquids can this machine fill?
A: Our liquid filling machines are highly versatile and can handle a wide range of products, from thin, water-like liquids (juice, mineral water) to high-viscosity materials (honey, ketchup, sauces, creams). We offer both gravity filling for free-flowing liquids and servo-motor piston filling for thick or sticky products.
Q: How do you ensure high filling accuracy and prevent waste?
A: We integrate PLC control systems and high-precision sensors to monitor the filling process in real-time. Our servo-driven piston fillers achieve an accuracy of ±0.5% to ±1%, significantly reducing material loss and ensuring consistent product weight across every bottle.
Q: Is the machine easy to clean and maintain between different batches?
A: Yes. Hygiene is our priority. The machines are constructed with food-grade SUS304/316L stainless steel. We design them with quick-release parts for easy disassembly and cleaning. For high-sanitary requirements, we can also integrate CIP (Clean-In-Place) systems to minimize downtime during flavor or product changeovers.
Q: How do you handle foaming or dripping issues during the filling process?
A: To prevent foaming, we use bottom-up filling nozzles (submerged filling) that rise as the liquid level increases. For dripping, our machines are equipped with anti-leakage and anti-dripping nozzles with pneumatic shut-offs, ensuring a clean and precise seal for every container.
Q: Can this filling machine be integrated into my existing production line?
A: Absolutely. All Rifu liquid fillers are designed with standardized communication ports and adjustable conveyor heights, making it easy to synchronize with your existing capping, labeling, or unscrambling equipment for a fully automated workflow.
